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Wind Tower Manufacturing.

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  • Wind Tower Manufacturing.

    My company supplies the machines that roll the plate steel into the cans that stack up to form the towers.

    I was up in Michigan putting the machine together for the last couple weeks.


















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    • #3

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      • #4
        Does the raw material start as flats or is it coiled?

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        • #5
          That's pretty awesome. You can't truly appreciate how huge those are until you stand next to one, same with the blades.

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          • #6
            Originally posted by Sean88gt View Post
            Does the raw material start as flats or is it coiled?
            They start out as flat sheets. The sheets get prepped so the seams can be welded together by the robotic welder.
            There is a specific build sheet for each sheet, due to the tower tapering toward the top. In the case of a cone, one side of the sheet is cut in a concave manner to accommodate the eventual rolled shape.

            Our machines can roll stuff even bigger, and we have small machines for things like military tubes... which is kinda a whole different matter all together. You can only imagine what Nasa does with our machines.

            We also have machines for flat steel, angle iron, and I beams.

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            • #7
              Yes these things are massive. 100 meters tall. There are some even taller, the ones that go offshore. I also never knew that the finished tower all by itself, with no turbine or propeller, costs a million bucks.

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              • #8
                Originally posted by 93LXHORSE View Post
                Yes these things are massive. 100 meters tall. There are some even taller, the ones that go offshore. I also never knew that the finished tower all by itself, with no turbine or propeller, costs a million bucks.
                Is that all? Shit, I'm getting a couple to build a house on top of before the zombie apocalypse starts.

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                • #9
                  Originally posted by 93LXHORSE View Post
                  They start out as flat sheets. The sheets get prepped so the seams can be welded together by the robotic welder.
                  There is a specific build sheet for each sheet, due to the tower tapering toward the top. In the case of a cone, one side of the sheet is cut in a concave manner to accommodate the eventual rolled shape.

                  Our machines can roll stuff even bigger, and we have small machines for things like military tubes... which is kinda a whole different matter all together. You can only imagine what Nasa does with our machines.

                  We also have machines for flat steel, angle iron, and I beams.
                  Damn. Just comprehending the suction it must take on each of those pads to lift that sheet.

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                  • #10
                    That particular sheet is around 7000 pounds. I saw a guy trying to lift one off of a non-flat surface, and the end portion was not engaged by the suction cups, and upon lifting it a few feet it peeled itself off the subsequent cups and dropped on the floor with enough noise to get the guy schooled by the safety manager and a couple of supervisors.

                    There are all kinds of ways to get seriously hurt or killed in a place like that if you're not safety conscious.

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                    • #11
                      Originally posted by 93LXHORSE View Post
                      Yes these things are massive. 100 meters tall. There are some even taller, the ones that go offshore. I also never knew that the finished tower all by itself, with no turbine or propeller, costs a million bucks.
                      Opening up the hatch and standing on top of the gen housing/nacelle grants one helluva view... especially when you pop the bottom hatch and glance out to a bottom view with just a body harness
                      Photobucket

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                      • #12
                        Ok, so in stupid talk (Microwave, Air Con, house, etc...) how much can one of those power with a good breeze?

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                        • #13
                          Originally posted by IHaveAMustang View Post
                          Ok, so in stupid talk (Microwave, Air Con, house, etc...) how much can one of those power with a good breeze?
                          google says 1 Turbine can power 240-400 houses..

                          in stupid talk, 1 megawatt turbine could power 1000 1000watt microwaves
                          Last edited by black50; 05-06-2014, 04:05 PM.

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                          • #14
                            Video I made about the Gowaith Texas wind farm

                            Goldthwaite Texas wind energy project, Wind mills wind power electric project South Texas
                            Don't worry about what you can't change.
                            Do the best you can with what you have.
                            Be honest, even if it hurts.

                            "Socialism is a philosophy of failure, the creed of ignorance, and the gospel of envy; Its inherent virtue is the equal sharing of misery" ... Winston Churchill

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                            • #15
                              Originally posted by black50 View Post
                              google says 1 Turbine can power 240-400 houses..

                              in stupid talk, 1 megawatt turbine could power 1000 1000watt microwaves
                              That's 240 - 400 normal houses, or 25 DFWMustanger's houses, since we have mansions.

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